| Over the last two decades, the way
the world conducts its international trade has gone
through unprecedented changes. The four major forces
driving these changes have been globalisation, the rise
of information technology (especially the Internet),
the development of the logistics industry, and a seemingly
insatiable consumer demand for an ever-greater range
of products at ever- lower prices.
As a result of massive improvements in communications
and transport, the countries and communities of the
world are now linked by a vast, complex web of trade
that reaches into the most remote corners of the planeta.
Entrepreneurs and businessmen travel endlessly to seek
price advantages, new products, new markets or anything
that will give them a competitive edge. Raw materials
are sourced in one group of countries, shipped to other
countries to be turned into products, and then shipped
again - often through key trading hubs - to any market
where there is a demand for those products. This growth
in trade has broken down political rivalries, removed
tariff barriers that once restricted the flow of goods,
promoted international co-operation and brought an improvement
in the wealth and lifestyle of much of mankind.
It has also created a huge demand for new ways to monitor,
control, and improve the flow of this deluge of goods
and materials moving around the world. Logistics - a
term unknown outside the military until some 20 years
ago - has now become not only a bona fide industry but
also a major factor in cutting costs, increasing profits
and generally offering numerous retailing advantages
for those trading companies who use it efficiently.
The logistics industry has enabled the development of
sophisticated techniques in supply chain management,
providing businesses with the means to obtain maximum
cost efficiencies in ordering, speed up supply, react
faster to shifting consumer demands and massively reduce
inventories and unsold stock - traditionally one of
the major cost problems faced by retailers.
IT revolution in trading
In order to deliver the best results, logistics departments
and companies have turned to increasingly sophisticated
techniques to manage their supply chains. The introduction
of IT has enabled vast amounts of data to be conveniently
stored, rapidly processed and easily accessed; while
the Internet has opened the way to 24 by 7 communication,
wholly electronic trade documentation, and global sharing
in real time of critical trading information.
But as the global web of trade grows ever more complex
and tightly interwoven, the demand for even better supply
chain management is growing. One of the biggest problems
is ensuring seamless communication between trading partners,
linked by electronic information exchanges, who are
trying to operate in unison all over the world.
Fortunately, some new initiatives and technology seem
to offer just what’s required. These solutions
have already been developed, are currently being implemented
and will change the way we all do business. Now is the
time to understand what they’re all about - and
what to expect in the immediate future.
The numbers game
One of the biggest problems confronted by international
traders is agreeing on a global trading “language”
a code that can be used electronically by computers
and monitoring systems. The first step in that direction
was the simple 12-digit bar code, which gave every product
an electronic “identity” that could be instantly
recognized by a checking device connected to a computer.
Companies worldwide use this bar code, also called the
Universal Product Code (UPC), to track and identify
their products throughout the supply chain.
The bar code, however, has its limitations. A study
conducted by the Uniform Code Council estimated that
the supply of 5-digit company prefixes that go into
the 12-digit UPC codes would run out in 2005. This prompted
many corporations to start looking for a suitable replacement,
and they seem to have found one in the Electronic Product
Code (EPC). This seemingly simple development has the
potential to create a major upheaval in global supply
chain management - and the whole way the world trades.
EPC, a 96-bit numbering scheme, has enough digits to
identify each item in a supply chain. This means that
instead of merely identifying product types, EPC has
the capability to assign a unique identification number
to every single item that rolls off a manufacturing
line. (e.g. each can of soda will have its own unique
EPC number as opposed to all the cans coming off that
manufacturing line having the same bar code)
EPC is not just another larger numbering scheme: it
is designed to be embedded with other information in
an electronic tag that can be applied to each item at
very low cost. This electronic tag uses radio frequency
identification technology (RFID) - which is currently
being backed and supported by all the major trading
companies in the world - to transmit the EPC information.
The EPC can be easily read by appropriate electronic
readers and enables shippers to track their products
anywhere in the world - and even gives the capability
to find precise products even in the most crowded warehouse
or container shipment. This is a vast step forward from
the bar code, which doesn’t provide anything like
the same volume of information, and requires that a
storage container be broken open so that a product code
can be scanned and read.
Enjoying EPC benefits
EPC allows every single item on a shelf to be tracked
all the way back to the original manufacturer who produced
or assembled it. More information allows for better
supply chain management, and more detailed control over
each product moving through today’s complex web
of supply chains.
As a result, EPC is able to reduce labour costs and
time involved in receiving, processing, warehousing
and distribution operations. It provides accurate, real-time
inventory data and facilitates improved management of
pallets and other returnable shipping containers. This
results in improved product traceability and authentication,
and reduces problems associated with shrinkage and theft.
With EPC, even counterfeiting - which is the bane of
genuine brand-owners - can at last be curtailed. By
providing a unique serial number for each item, it provides
an extra layer of protection against counterfeiting.
Ultimately, EPC will reduce costs in several ways,
including reductions in labour time, data latency and
errors associated with product handling. With an associated
reduction in fixed assets, due to better handling and
better inventory visibility, manufacturers can also
enjoy a reduction in fixed assets through better utilisation
of space and equipment, and in working capital needs.
Conclusion
Undoubtedly, moving to EPC will create a major upheaval
in the global supply chain, which currently relies on
bar codes. For Hong Kong SMEs, it will mean installing
new systems and processes in their environment.
However, Hong Kong SMEs need to jump onto the EPC bandwagon
as soon as possible to meet the incessant demands by
major buyers for better transparency and to keep ahead
of new low-cost competitors sprouting from developing
countries.
For Hong Kong SMEs, changing to EPC and embracing this
revolution can already be extremely beneficial. Ultimately,
it will be essential.
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