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"Even if most operations in the apparel industry
will soon be done online, we can handle it. This is
because we have been an Internet-ready company for a
long time," says Ruth Kan, financial controller
of TAL Apparel Limited.
Her words describe how a traditional local garment
manufacturer has adapted to the arrival of the e-commerce
era, and further expanded its business by making full
use of this opportunity.
TAL Apparel Limited is a Hong Kong-based garment company
with a long history. In the 1950s, crowds of textiles
and clothing industrialists emigrated from Shanghai
to Hong Kong and set up business here. These industrialists
grouped together in the '60s and formed the Textile
Alliance Limited. Then in the '80s, this group underwent
a re-organisation and the garment manufacturing section
split to form TAL Apparel Limited, which still operates
today. TAL has set up its operation headquarters here,
while its production lines are spread across Asia in
China, Taiwan, Malaysia, Thailand and Hong Kong.
It is easy to think that such a long-established company
would resist adopting such changes as information technology,
but that is far from the truth. TAL was one of the manufacturers
in Tradelink's 1996 pilot programme for its "SilkNet"
electronic services for Restrained Textiles Export Licence
application. When Tradelink launched other pilot programmes
in subsequent periods, TAL again showed full support
by participating in them. Eventually, TAL became a registered
customer of Tradelink in 1997, again as one of the earliest
to register. Apart from electronic Restrained Textiles
Export Licence, TAL also uses a whole range of Tradelink
services, such as electronic trade declaration, electronic
Certificate of Origin and electronic Carrier Notification.
All these innovations were initiated by TAL's managing
director, Harry Lee. Harry has been involved in the
preparatory work for the electronic conversion of government
trade documents for a long time, and it was under his
influence that TAL started its computerisation to prepare
for the future. Since adopting Tradelink's services,
the company's efficiency has increased considerably.
Ruth says: "In the past, we had to assign two
colleagues to handle all the trade declaration lodgements.
Most of the time, they would end up queuing for the
whole day in the Collection Office, which was a huge
waste of time. Now, as all lodgements are processed
electronically, our colleagues no longer have to leave
the office and once the declaration forms are sent they
can take up other duties. Switching to electronic lodgment
has not only saved a lot of processing time, it has
also improved staff efficiency indirectly. As the entries
of our declaration forms are quite similar, we can prepare
new declaration forms by using the 'cut and paste' function
with old forms, saving time and reducing the chances
of incorrect data being input."
But there is another more direct benefit from this
service - reducing the amount of late lodgement charges.
"Ever since we've been using Tradelink's services,
our late lodgement charges have plummeted. I believe
this is because the system automatically notify us about
any rejection of the declaration forms 30 minutes after
submission, which makes it easier and faster for our
staff to follow up. And that contributes to keeping
the penalty charges at a minimum," Ruth notes.
TAL has installed the electronic lodgement system in
its production factory in mainland China and now the
staff there are responsible for submitting the trade
declarations. The whole manufacturing process, from
actual production to delivery and the processing of
all trade documents involved is thus better coordinated.
This means that overall operation efficiency is increased.
With the many changes taking place in world economies,
the local garment industry is facing an enormous new
challenge. The current quota system will disappear after
China registers officially as a member of the World
Trade Organisation and the industry is still contemplating
the impact of such a change. However, it is certain
that in order to increase their competitiveness, Hong
Kong garment companies have to provide more value-added
services to their clients.
Faced with such a harsh business environment, TAL took
the bold step of breaking the industry norm by initiating
more marketing activities and actively seeking out potential
clients. The company also set up its own design department
to provide alternative designs and offer clients more
choices. TAL has also developed new techniques in garment
manufacturing, including their patented "Pucker
Free" process that can be incorporated into their
production.
In addition, TAL took on the responsibility for managing
clients' inventory. By employing advanced information
technology, TAL hooks up to clients' data networks,
monitors the sales of each product at stores and sends
replacements when stores run out of stock. This ensures
that clients' sales will not be affected by interruptions
in supply. With such a comprehensive range of services,
it is easy to understand why such renowned brand names
as Brooks Brothers, Debenhams PVH, GAP, Giordano, J.
C. Penney, J Crew, Marks & Spencer, Nautica, Nike
and Tommy Hilfiger have chosen TAL as their supplier.
Looking into the future, TAL will further harness the
power of information technologies (like EDI and supply
chain) and other e-commerce services to align itself
with the fast-changing business environment. Ruth adds:
"We cannot let any opportunity slip away."
This is the attitude that has helped TAL to prosper
amid turbulent competition - and this is the attitude
that will help our garment industry get through any
imminent challenges.
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